Honeycomb ceramic molten metal filters

Product ID: 270ab6
 
Honeycomb ceramic molten metal filters 1
Honeycomb ceramic molten metal filters 2
 
 
Ceramic honeycomb filters are widely used in metallurgy, metal melt filtration of the foundry industry, mullite (cordierite), ceramic materials, high-quality high-density straight hole mesh, so that the product has a high thermal shock resistance and high temperature the characteristics of straight-hole design to ensure the balance between the flow and the strength to remove impurities and slag particles, so that the mechanical properties of castings and greatly improve the surface quality and rate of qualified products.
 

Features:

Honeycomb ceramic materials with the natural ability of chemical adsorption (affinity) oxides, and adsorption on the inner wall of the hole in the liquid metal impurities (particles smaller than the hole size) to improve the filtering effect; advanced extrusion production has a unique square and triangle design process, so that ceramic filters, it increases the contact area with ceramic filters adsorption and the ability to capture small impurities than the non-extruded filters filter good effect, stable liquid metal; casting speed and continuity, reduce casting scrap rate and improve the mechanical properties of castings and prolong life.
 

 

 

 

Use of cellular ceramic filters has a filtration efficiency of the following aspects:

Casting structure

Filter out the inclusions in the castings; reduce the gas in the casting, to reduce the degree of turbulence in the metal flow filling, reducing the casting surface defects. Significantly reduce casting scrap rate. The increase in casting performance of compression sealing of castings, and enhance the elongation and tensile strength, and improve the surface finish of the castings. Casting performance to improve the fluidity of the molten metal, to increase the filling capacity of the casting and feeding ability.

The design of gating system

The gating system design is simplified. Reduce the length of the runner, and improve the casting process yield. Casting process to reduce processing time and tool damage, and improve its use of castings machined surface quality can reduce waste by 60-80%. Filters the user will receive tens of millions of dollars profit. The uses and advantages of the ceramic honeycomb filters eliminate casting defects, the quality of perfect casting purification of functional elements. Filter can be used for various type of liquid metal in the casting production.
 

The main advantage of the product are:

(1) Have a very high high-temperature strength, thermal shock resistance and resistance to metal flow impact the ability. No dregs or rupture phenomenon at work to ensure the quality of the filtration of molten metal.
(2) The ability to mechanical shock. No broken or damaged in use and transport, will greatly facilitate the use of filters of the operation.
(3) Has a very significant filtering effect. Is much higher than the filtering effect of the fiber filter. Significant filtering effect.
(4) Can effectively reduce the turbulence of the liquid metal pouring, filling gentle, to avoid casting surface defects.
(5) Metal flow rate, and the flow rate stability (as distinct from the flow rate of the ceramic foam filters with to capture the increase in the number of inclusions decreased). Even if mixed with the matter content in the molten metal, the normal use will not cause the clogging of filters.
(6) With high chemical stability, not affected by the pH of the liquid metal does not change the chemical composition of the liquid metal.
(7) Have a very high dimensional accuracy, and can be used to automatically place in the production line of filters.
(8) Clearly superior to the use of performance cellular ceramic filters fiber filters, fiber filters in the filter effect, reduce the role of the turbulent flow of liquid metal, ceramic filters are not as good as high-temperature strength and other properties. The ceramic filter is the filter casting manufacturers in terms of practicality, reliability, quality and price considerations, chosen to eliminate the defects in the casting.

Material:

Can be Mullite, cordierite, alumina, silicon carbide.
 

Specifications

L (mm)

W (mm)

T (mm)

channel shape

Channel size (mm)

Number of Channel

Porosity %

pcs/m3

100

100

20

Square

2.2×2.2

33×33=1089

52.7

5000

100

100

20

Square

2.5×2.5

31×31=961

60.06

5000

100

100

20

Square

3.0×3.0

24×24=576

51.84

5000

81

81

12.5

Square

1.46×1.46

44×44=1936

62.89

12193

75

75

15

Square

2.2×2.2

26×26=676

58.17

11852

75

75

15

Round

Φ2.5

492

42.94

11852

120

65

20

Square

2.2×2.2

38×20=760

47.16

6410

100

65

20

Square

2.2×2.2

33×21=693

51.6

7692

100

60

12.5

Square

2.2×2.2

33×20=660

53.29

13333

100

50

20

Square

1.6×1.6

50×24=1200

61.44

10000

66

66

12.5

Square

1.2×1.2

42×42=1764

58.31

18365

66

66

12.5

Square

1.46×1.46

37×37=1369

66.99

18365

66

66

12.5

Square

2.2×2.2

26×26=676

75.11

18365

66

66

12.5

Round

Φ2.4

440

45.7

18365

60

60

20

Square

1.6×1.6

29×29=841

59.8

13889

60

60

15

Square

2.2×2.2

20×20=400

53.78

18519

55

55

12.5

Round

Φ2.3

367

50.41

26446

55

55

12.5

Square

2.2×2.2

21×21=441

70.56

26446

55

55

12.5

Square

1.15×1.15

37×37=1369

59.85

26446

50

50

12

Square

2.2×2.2

19×19=361

69.89

33333

50

50

12.5

Round

Φ2.3

294

48.86

32000

40

40

10

Round

Φ2.2

172

40.86

62500

40

40

10

Square

1.4×1.4

22×22=484

59.29

62500

Φ90

12.5

Square

2.2×2.2

696

52.95

12582

Φ60

10

Square

1.44×1.44

502

36.82

35368

Φ52

7

Square

2×2

234

44.07

67304

Φ52

7

Square

1.44×1.44

286

27.93

67304

Φ50

10

Round

Φ2.3

109

23.06

50955

  
 
 
 
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